Diamond Advantage in Tooling

CVD Diamond Rough

For tool manufacturing

Aga9 Systems single crystal diamond rough is grown using the Chemical Vapour Deposition (CVD) process. Customizable to your required size, shape and thickness, it delivers superior surface finish, tool life and accuracy.

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Why CVD Rough?

Tool performance starts with the material that goes into it. Our chemical vapor deposition process yields unmatched purity and control.

One Continuous Crystal

Grown as a single, uninterrupted crystal lattice with no grain boundaries for a sharper and more uniform edge.

Controlled Growth

Manufactured via microwave plasma chemical vapor deposition, its properties are controlled during growth.

The Results For Your Tools

Longer Tool Life
Precise Edges
Reliable Performance
Supreme Hardness
Chemical Inertness

PRODUCT DETAILS

CVD Diamond Rough

SPECIFICATIONS
Crystal Type

Single-Crystal

Size Range

Customizable

Minimum Order Quantity

100 pieces

Delivery Lead Time

15 days (Product dependent)

Still deciding? Request a sample at half the cost. T&C apply

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MATERIAL PROPERTIES

Thermal Conductivity

Superior heat dissipation

~2000 W/m·K

Surface Roughness

Mirror-like finish achievable

3–6 nm Ra

Fracture Toughness

Precise edge design

~2–5 MPa√m

Hardness

Hardest known material

10,000 HV

Cutting Edge Quality

Stable, sharp, long-lasting edges

NOTCH FREE

APPLICATIONS OF CVD DIAMOND ROUGH

Milling

A milling tool is a rotary cutting tool with multiple cutting edges that remove material from a workpiece as it spins. With CVD rough diamonds, tools can exhibit extraordinary resistance resulting in excellent tool life. 

Benefits: Sharp Edges, Wear Resistance and Extended Tool Life

Applications: Single Point Diamond Turning (SPDT), Diamond Fly Cutting, Diamond Drilling and Diamond End Milling

Drilling

Drilling involves the use of a drill bit to create holes with a circular cross-section in solid materials. The use of CVD rough diamonds in drilling tools significantly enhances the performance of tools in some of the most demanding industrial applications. Diamond-tipped drill bits will result in better tool life and reduced downtime.

Benefits: Sharp and precise cutting edges, Minimizes delamination aand results in long tool life

Applications: Drill bit inserts, Coring tools, PCB micro-drilling

Turning

Turning is a machining process which involves the use of a cutting tool to remove material from the outer surface of a rotating cylindrical workpiece. The hardness of the diamond embedded in the tool material for performing turning operations offers a sharp, stable cutting edge through long continuous cuts on non-ferrous and non-metallic materials.

Benefits: Enhances tool life, Reduces built-up edges, Protects against thermal damages at the cutting surface

Applications: Screw threads and fasteners, Internal surface finishing and Complex precision parts

WHY CHOOSE AGA9?

Competitive Pricing 
Custom Specifications
Superior Quality
In-house Manufacturing
Technical Expertise
Competitive Pricing 
Custom Specifications
Superior Quality
In-house Manufacturing
Technical Expertise
Competitive Pricing 
Custom Specifications
Superior Quality
In-house Manufacturing
Technical Expertise
Competitive Pricing 
Custom Specifications
Superior Quality
In-house Manufacturing
Technical Expertise

Contact Us

Reach out to us, and our team will get back to you promptly. We value your feedback and are always ready to assist you.

VISIT US

551 5th Avenue 31st Floor NY, NY 10176 USA

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Frequently Asked Questions

Get insights on lab-grown diamond plates, their benefits and solutions to demanding
industrial applications:

Why are CVD rough diamonds better than other tooling materials?
CVD rough diamonds are better than other tooling materials since they possess superior thermal conductivity, remarkable hardness and excellent wear resistance.
What sizes of CVD rough diamonds do you offer?
We offer customizable sizes, thicknesses and shapes in CVD rough diamonds based on individual business requirements.
Are CVD rough diamonds suitable for milling applications?
CVD diamonds are ideal for milling applications due to the following factors:

· They do not degrade at high cutting temperatures
· Excellent tool life
· Superior sharpness of the edges
Can CVD rough diamonds help improve the surface finish quality?
CVD rough diamonds are near to pure which makes them significantly harder compared to other materials. A harder tool means a sharper cutting edge for a long time which ultimately leads to a very smooth finish.
What are the tooling applications ideal for CVD rough diamonds?
CVD rough diamonds finds its place in multiple tooling applications including:

· Cutting inserts
· Saw blades
· Drill bits
· Coring tools for industrial nozzles
· Polishing slurries, pads, and films
· Milling cutters